The Impact Of Lean Manufacturing On Operational Performance Through Vendor-Managed Inventory And Supply Chain Practices

Authors

  • CHRISTIAN FOKALI
  • HOTLAN SIAGIAN

Keywords:

lean manufacturing, vendor-managed inventory, supply chain practices, operational performance.

Abstract

This study investigates the impact of lean manufacturing on operational performance through vendor-managed inventory and supply chain practices as the mediating variable. The study used the population of the manufacturing company domiciled in east Java, Indonesia. Data collection used a questionnaire designed with a five-point Likert scale. The study sample is 111 manufacturing companies from 5420 manufacturing companies domiciled in East Java. Data analysis used partial least square (PLS) technique using smarPLS software version 3.3. The result indicated that nine hypotheses developed were supported in this study. Lean manufacturing affects vendor-managed inventory, supply chain practices, and operational performance. Vendor- managed inventory and supply chain practices directly affect operational performance. Lean manufacturing indirectly improves operational performance through the mediating role of vendor-managed inventory and supply chain practices. This research provides a managerial implication on how to improve the operational performance in supply chain management. This study also could contribute to the current supply chain management theory.

References

Abdallah, AB, Anh, PC, & Matsui, Y. (2016). Investigating the effects of managerial and technological innovations on operational performance and customer satisfaction of manufacturing companies. International Journal of Business Innovation and Research, 3(10).

Anand, N., & Grover, N. (2015). Measuring retail supply chain performance. Benchmarking An International Journal, 1(22), 135–166.

Angulo, AO, Nachtmann, H., & Waller, MA (2014). Supply chain information sharing in a vendor-managed inventory partnership. Journal of Business Logistics, 1(25).

Bhaird, K., Hu, KJ, & Simpson, R. (2011). The relationships between organizational culture, total quality management, and operational performance. Journal of Manufacturing Technology Management, 3(23), 345–678.

Blackhurst, J., Craighead, CW, & Handfield, RB (2012). Towards supply chain collaboration: An operations audit of VMI initiatives in the electronics industry. International Journal of Integrated Supply Management, 2(1). https://doi.org/https://doi.org/10.1504/IJISM.2006.008340

Blome, C., Paulraj, A., & Schuetz, K. (2014). Supply chain collaboration and sustainability: A profile deviation analysis. International Journal of Operations & Production Management, 5(34), 763–865.

Bowersox, DU, Closs, DJ, & Cooper, MB (2011). Supply chain logistics management. (McGraw-Hill, Ed.) (2nd ed.). New York: McGraw-Hill.

Cai, S., & Yang, Z. (2014). On the relationship between business environment and competitive priorities: The role of performance frontiers. International Journal of Production Economics, 151, 131–145. https://doi.org/, https://doi.org/10.1016/j.ijpe.2014.02.005

Claassen, MJ, Weele, V., & Van Raaij, EM (2011). Performance outcomes and success factors of Vendor managed inventory (VMI. Supply Chain Management: An International Journal, 13(6), 406–414.

Cooper, MC, & Ellram, LM (2013). Characteristics of supply chain management & the implications for purchasing & logistics strategy. The International Journal of Logistics Management, 2(4), 13–24.

D'souza, J., & William L. Megginson. (2011). The Financial and operating performance of privatized firms during the 1990s. Journal of the American Finance Association, 3(23), 445.

Day, DL, & DeSarbo, WS (2012). Measuring the performance of emerging businesses: a validation study. Journal of Business Venturin, 3(37).

Dora, MK, Kumar, M., Goubergen, D. Van, Molnar, A., & Gellynck, X. (2013). Operational performance and critical success factors of lean Manufacturing in European food processing SMEs. Journal of TRENDS IN FOOD SCIENCE & TECHNOLOGY., 2(31), 156–164.

Droge, C., Jayaram, J., & Vickery, SK (2012). The effects of internal versus external integration practices on time-based and overall firm performance. Journal of Operations Management, 6(22).

Dutta, S., Narasimhan, O., & Rajiv, S. (2013). Success in high-technology markets: Is narketing capability critical? Journal of Marketing Science, 18(4).

Flavin. (2012). The effectiveness of Vendor managed inventory (VMI) towards improving supply chain management : A contract manufacturer perspective. Journal of Business Logistics, 3(23), 456–786.

GE Indonesia. (2020). Ketika Covid-19 menghantam, lean management menjadi salah satu solusi. Retrieved February 27, 2021, from https://www.ge.com/news/reports/ketika-covid-19-menghantam-lean- management-menjadi-salah-satu-solusi

Guimarães, CM, Carvalho, JC de, & Maia, A. (2013). Vendor managed inventory (VMI): Evidences from lean deployment in healthcare. Strategic Outsourcing An International Journal, 1(6).

Handfield, RB, & Nichols, EL (2011). Transforming supply chains into integrated value systems. Journal of Supply Chain Management, 1(4), 115–124.

Hines, P., Holweg, M., & Rich, N. (2014). Learning to evolve: A review of contemporary lean thinking. International Journal of Operations & Production Management, 10(24).

Hong, PC, & Jeong, J. (2018). Supply chain management practices of SMEs: From a business growth perspective. Journal of Enterprise Information Management, 3(19).

IHS Markit. (2020). Indonesia manufacturing PMI 2020. Retrieved September 17, 2020, from https://tradingeconomics.com/indonesia/manufacturing-pmi

Jayalath, U., Samarasinghe, D., Kuruppu, G., & Perera, C. (2011). Quality management and supply chain management practices towards operational performance: A study of the rubber manufacturing industry of Sri Lanka. Journal of Theory and Practice, 2(8).

Jepchumba, & Ismail, N. (2015). Role of electronic data interchange on supply chain performance in manufacturing sector. Ournal of Business Management and Finance, 1(2).

Kushwaha, Gyaneshwar S. (2012). Operational performance through supply chain management practices. International Journal of Business and Social Science, 2(3).

Li, S., Nathan, R., & Rao, S. (2016). The impact of supply chain management practices on competitive advantage and organizational performance. Omega, 2(34).

Manzouri, M., Ab-Rahman, MN, Zain, CRCM, & Jamsari, EA (2014). Increasing production and eliminating waste through lean tools and techniques for halal food companies. Journal of Sustainability, 12(6), 9179–9204.

Monczka, E., & Morgan, E. (2011). Supply chain management (SCM): Theory and evolution. Journal of Business Logistics, 3(25).

Richard, P., Devinney, T., Yip, G., & Johnson, G. (2011). Measuring organizational performance: Towards methodological best practice. Journal of Management, 3(35).

Russell, RS, & Taylor, BW (2011). Operations management : Quality and competitiveness in a global environment. (J. Kennedy, Ed.) (10th ed.). New York.

Safitri, T. (2020). Manajemen risiko keamanan rantai pasok saat pandemi covid-19. Retrieved October 18, 2020, from https://supplychainindonesia.com/manajemen-risiko-keamanan-rantai-pasok-saat-pandemi- covid-19/

Sari, K. (2012). Exploring the Benefits of Vendor Managed Inventory. International Journal of Physical Distribution & Logistics Management, 7(37).

Shah, R., & Ward, PT (2012). Defining and developing measures of lean production. Journalof Operations Management, 25, 785–805.

Simchi-levi, D., & Kaminsky, P. (2011). Designing and managing the supply chain: Concepts, strategies, and case studies. (David Simchi Levi, Ed.) (4th ed.). New York: McGraw-Hil.

Skott, H. (2017). Make your supply chain LEAN with VMI. Journal of Business Logistics, 3(23), 658–895.

Spear, SJ (2011). The essence of just-in-time: embedding diagnostic tests in work systems to achieve operational excellence. Production, Planning and Control, 13(8), 754–767.

Sugiyono. (2011). Metode penelitian pendidikan pendekatan kuantitatif, kualitatif, dan R&D (5th ed.). Bandung: Alfabeta.

Tarigan, Z.J.H. (2018). The Impact of organization commitment to process and product innovation in improving operational performance. International Journal of Business and Society, 19(2), 335-346

Tarigan, Z.J.H., Siagian, H., & Bua, R.R. (2019). The Impact of information system implementation to the integrated system for increasing the supply chain performance of manufacturing companies. IOP Conference Series: Material Science and Engineering, 473, 012050, doi:10.1088/1757-899X/473/1/012050

Tri Ana Susanti. (2017). Implementasi lean manufacturing dalam meminimalkan non value added. Jurnal Supply Chain Manajemen, 3(28).

Vanichchincai. (2019). The impact of lean manufacturing toward supply chain practices : A study of Thailand's manufacturing industry. Journal of Business Logistics, 3(45), 672–846.

Vokurka, R., & Lummus, R. (2011). A conceptual model of supply chain flexibility. Industrial Management & Data Systems, 5(103).

Vokurka, R., Zank, GM, & III, CML (2012). Improving competitiveness through supply chain management: A cumulative improvement approach. Journal of Global Competitiveness, 1(12), 14–25.

Whalen, EA (2012). Challenges in supply chain redesign for the circular economy: A literature review and a multiple case study. Journal of Cleaner Production, 3(24), 786–867.

Widyarto. (2012). Peran supply chain management dalam sistem produksi dan operasi perusahaan. Jurnal Manjemen Dan Bisnis, 16(2).

Wittmann, CM, Lambe, JC, & Hunt, S. (2012). A theory and model of business alliance success. Journal of Relationship Marketing, 1(1), 17–36. https://doi.org/10.1300/J366v01n01_03

Zammori, F., Braglia, M., & Frosolini, M. (2011). A standard agreement for Vendor managed inventory. Strategic Outsourcing : An International Journal, 2(2), 165–185.

Downloads

Published

2021-04-30

How to Cite

FOKALI, C. ., & SIAGIAN, H. . (2021). The Impact Of Lean Manufacturing On Operational Performance Through Vendor-Managed Inventory And Supply Chain Practices. The Journal of Contemporary Issues in Business and Government, 27(2), 5346–5356. Retrieved from https://cibgp.com/au/index.php/1323-6903/article/view/1436